Showing posts with label OE - Open end Spinning. Show all posts
Showing posts with label OE - Open end Spinning. Show all posts

Rieter BT 904 Rotor spinning | Rotona®

clip_image002

Rotona®

BT 904 machines - stretch out for profit!

clip_image004

Rotona® - Application of Raw Materials

clip_image006

Rotona® Yarn Features

clip_image008

Benchmarking Rotona® with Fabric out of Ring Core Yarn

clip_image010

New Standards with Rotona

· new elastic yarn and fabric

· adaptations to fabric construction

· different effects on the fabric

Ring and Rotona® denim fabric

clip_image012

Benchmarking Ring Core and Rotona® Fabric

clip_image014

For similar fabric looks and

characteristics

~ with about 10% less picks

in the weft

Save long term

in weaving with

Rotona® elastic yarn!

Higher Loom Speeds + Less Stops with Rotona Yarn

clip_image016

Low yarn hairiness = less dust contamination in yarn

· less ends down in weaving

· efficient and trouble-free

processing with Rotona®

Weaving Rotona® elastic yarn

Weaving ring elastic yarn

Rotona® - Quality Advantage

Package Quality

Quality advantage - number of connections

BT 904 package size

_ less knots / splices

than ring core yarn

less stops in weaving

· 8 -12 yarn connections

per kg ring spun core yarn

· 0.1- 0.2 yarn connections

per kg ROTONA® yarn

clip_image018

Rotona® - Downstream Processing

Higher Loom Speeds + Less Stops with Rotona Yarn

clip_image020

BT 904 - Yarn Connecting Unit

Yarn Connecting Unit (YCU) for each Machine Side

clip_image022

· Identification of the position with the broken yarn by YCU

· Automatic connection of broken yarn by YCU

1. Amispin piecing

2. Activation of the core thread

3. Connection of the produced rotor yarn to yarn from the bobbin by a knot

BT 904 - Yarn Connecting Unit

Weavers Knot: Yarn connecting

clip_image024

system makes sure the knot is of high quality and filament is always component of the knot.

Enlargement: 1:260

BT 904 - technology elements

clip_image026

Special technology elements for perfect filament guiding

· long service life

· abrasion-free running through the contact places Constant elasticity and tension of Rotona ® yarn !

clip_image028

See you on  www.rieter-basetex.com

clip_image030

Read more...

Rieter Rotor spinning machines | BT 903 BT 905 BT 923

clip_image002

BT 903 and BT 905 two concepts

clip_image004

BT 923 rotor spinning machine

clip_image006

BT 923 - Rotor Spinning Machine

New Concept for Productivity, Ergonomy and Selfguarding

clip_image008

BT 923 - Production

Increased Rotor Speed 110 000 rpm thanks to:

clip_image010

New spinbox concept with

optimised fibre transport

channels

Rotors without holes combined

with central suction system for

technology air

New design of a bearing with

ceramic balls

Increased Delivery Speed 200 m/min thanks to:

clip_image012

new concept of bearing the delivery

shaft

hydraulic shock absorber for bobbin

arms preventing vibration and

winding malformation

pneumatic loop compensation

Production Increase

clip_image014

Example for Ne 10 production:

· BT 923

(320 SBs, 100 000 rpm, 180 m/min)

- 194 kg per hour

· other semiautomated machines

(320 SBs, 90 000 rpm, 160 m/min)

- 174 kg per hour

BT 923 Enhanced Ergonomy

clip_image016

· Lower machine height for easy operation

· Section lay-out to accommodate 18 cans

· Independent drives

· Two transport belts

· Automatic lifting of bobbin arms

· Dissassembly of spin box

with minimum instruments

· New display

Cost Savings with Large Cans (18 1/2 versus 16)

clip_image018

BT 923 - Independent Side Drives

clip_image020

Benefits of independent side drives

· Packages with different counts or length or

winding density or material or color can be

produced on each side

· Increased effciency producing small lots

· Reduced running costs by independent

maintenance

BT 923 - Two Transport Belts

clip_image022

· No mixing of bobbins if two

different yarns are produced

on each machine side

· Temporary stock of full

bobbins

· Savings on labour costs

New Spin Box C 120 Components

clip_image024

· New bearing with ceramic balls

· Smaller diameter of the opening

roller (65mm)

· Insert with exchangable caps

· New concept of the feeding clutch

- precising of feeding = advantage

for slub function

· Spin box disassembly without

tools and jigs(except rotor)

New Technology Parts for C 120 Spin Box

Exchangable insert caps

Costs savings for

the change of spinning

specification!

clip_image026

clip_image028

New graphical display

· More data illustration

· Better arrangement of data

· Easier orientation among

functions

BT 923 - Yarn monitoring and selfguarding

New Yarn Quality Sensor - IQplus®

clip_image030

· Optical cleaner with new chip

technology

· Higher resolution

· Higher data reading (20 points per 1 ms, e.g. 10 points per 1 mm of yarn for the   delivery 120 m/m i n)

· Better resistance against surrounding light and dust

New Channels

clip_image032

clip_image034

Classification of Faults

clip_image036

BT 923 - new benchmark for semiautomated machine

clip_image038

· Ne 3-40 yarn count range

· 110 000 rpm

· 200 m/min delivery speed

· 320 spinning positions

· AMIspin® for electronically controlled piecing

· IQplus® yarn clearer for yarn quality

· Independent side drives for flexibility

· Rieter slub yarn device for structured yarn

Read more...

History of OE machines

History of production of OE machines in Usti

Click To Enlarge

clip_image002

Read more...

First rotor spinning machine in the world 1968 - Photo

clip_image002

Welcome to Usti n.O. birthplace of OE technology

BD 200 M 68 first rotor spinning machine in the world 1968

clip_image004

Read more...